Kapton® polyimide heating elements are ideal for applications with space and weight restrictions or for applications where the heating element is exposed to vacuum, radiation, oil or chemicals.
SPECIFICATIONS STANDARD heaters theater:
STANDARDS:
CE, RoHS, REACH, AS9100D, ISO 13485, ISO 9001
Silicone heaters not only have excellent flexibility, but also impressive thermal stability.
SPECIFICATIONS heaters:
STANDARDS:
CE, RoHS, REACH, AS9100D, ISO 13485, ISO 9001
The standard heaters are used in a wide range of applications and impress with their universal applicability:
Rapid Prototyping: By eliminating individual manufacturing processes and expensive initial costs, these heaters are a fast solution to create prototypes, implement initial test benches and quickly validate innovative ideas.
Development and testing of small series: For pilot projects or small series production where high flexibility and rapid availability are required, the standard heaters are a cost-effective alternative to tailor-made solutions (customer-specific heaters).
Industrial applications: Whether in medical technology, in the semiconductor productionin the automotive sector or in electronics - the robust performance and precise temperature controllability of the heaters heaters enable reliable operation in demanding environments.
Research and development: Universities, research institutes and industrial R&D departments benefit from the easy integration and standardized technical parameters, which enable rapid adaptation to experimental requirements.
Due to the wide range of applicability, standard heaters can be used in both the early concept phase and in series production. This makes them an ideal solution for engineers who want to combine flexibility and efficiency in their projects.
The unique strengths of standard heaters can be summarized as follows:
Immediate availability: As stock items, our standard heaters are available for immediate delivery; without long lead times. Depending on general global supply chain conditions at the time of order and the delivery location, delivery times may vary between 1-3 weeks.
Cost and time saving: No initial or tooling costs, significantly reducing overall costs.
High flexibility: We offer a large selection of standardized formats that can be easily integrated into existing systems and are versatile.
Robust and reliable performance: The choice of Kapton® and silicone heaters provides optimum temperature stability and material resistance, even under the most demanding industrial conditions.
Optimized for prototyping and small series: Particularly suitable for research projects where quick decisions and agile processes are required.
Compliance with high industry standards: Certifications such as CE, RoHS, REACH, UL RECOGNIZED, CSA, AS9100D, ISO 13485 and tested material quality guarantee safe use in critical applications.
These advantages make standard heaters the ideal solution for projects that require rapid implementation, cost-effectiveness and reliable performance.
When selecting standard heaters we recommend considering some key criteria to find the best possible solution for your application:
Process and temperature requirements: Analyze the required temperature range and desired control accuracy. Standard heaters cover a wide temperature range – Kapton® from -200°C to +260°C and silicone from -40°C to +235°C – with a temperature stability of ±1°C , thus offering versatile application possibilities. If you require higher temperatures, we recommend the flexible all-polyimide heaters up to +300°C or MICA heaters up to +600°C.
Power requirements and electrical parameters: Determine the required heat per unit area and the required operating voltage . Kapton® heaters have a maximum power density of 18.6 W/cm² and a maximum operating voltage of 480 V, while silicone heaters can even operate at 750 V.
Dimensions and integration: Check the required formats and dimensions of your heating surface. Since standard heaters are offered in various predefined sizes, their integration into existing systems can be easily achieved, even using various self-adhesive films. Please refer to the data sheets for dimensions and designations.
Environmental conditions: Consider special requirements for resistance to environmental influences and design conditions. Our silicone heaters are multi-zone and multi-layer compatible in design and are chemical-resistant. Our Kapton heaters are also vacuum and cleanroom compatible, as well as resistant to UV radiation and oil. If you're looking for waterproof or even submersible solutions, our butyl heaters are worth a look.
Cost efficiency and delivery times: A decisive advantage of the standard heaters lies in their immediate availability, short delivery times, and the avoidance of initial or tooling costs. This leads to significant time and cost savings – especially in prototyping or small-series projects.
These practical tips will help you to find the optimal use of the standard heaters for your application. If you have any individual questions or special requirements, our team of experts is available to provide you with comprehensive advice.
Do you have any questions about our standard heaters or do you need individual advice on the optimal selection and integration into your system?
Our competent team is happy to assist you – whether by email, using our inquiry form, or by phone. Contact us today to discuss your requirements and implement a customized, fast, and cost-effective solution for your project. Rely on our many years of experience and benefit from a direct, smooth delivery process – ideal for rapid prototyping and small-batch production.
If required, we also produce custom-made heaters and tailor-made heater assemblies that include various components such as heaters with integrated temperature sensors and plug connections on a carrier plate.
Request advice now and benefit from our immediately available standard heaters benefit!
We are your competent partner in the B2B sector for all aspects of thermal solutions.
You will only find high-quality products with us.
We look forward to your inquiry.
