Kapton® polyimide heating elements are ideal for applications with space and weight restrictions or for applications where the heating element is exposed to vacuum, radiation, oil or chemicals.
SPECIFICATIONS:
STANDARDS:
CE, RoHs, REACH, UL RECOGNIZED, CSA, AS9100D, ISO 13485, ISO 9001
Kapton® heaters are used in a wide range of industries:
Aerospace: Weight savings and extremely robust systems are decisive factors here. Kapton® heaters score points thanks to their ultra-thin design with a minimum thickness of just 0.127 mm (up to 1.24 mm at connections). Thanks to the material properties of Kapton®, these heaters arefully vacuum-compatible. Learn more
Semiconductor production: The production of semiconductors requires absolutely precise temperature control, as even minimal deviations can lead to defects. heaters heaters guarantee outstanding thermal stability with an accuracy of up to ±0.1°C. Learn more
Medical technology: Precise and uniform heat dissipation is crucial - whether in diagnostic devices or in sample preparation. Thanks to their flexible and extremely thin design, heaters heaters can be easily integrated into compact, often mobile medical devices without sacrificing functionality. The even temperature distribution improves measurement accuracy and therefore contributes significantly to patient safety. Learn more
Chemical industry: Many chemical processes require precise temperature controls to optimally control reaction rates and yields. Kapton® heaters are chemical resistant, making them an ideal solution for use in aggressive environments.
Research and Development: Whether at extremely low temperatures or in high-temperature tests – the heaters respond quickly and precisely to temperature changes. This enables reproducible and valid results in research projects that are often conducted under variable and demanding conditions.
Automotive industry: For example, in battery management systems in electric vehicles, stable and fast temperature controls are essential.
The Kapton® heaters high power density (up to 18.6 W/cm²) supports rapid heating and precise temperature control. Their resistance to oil and chemicals also guarantees reliable operation even in demanding manufacturing environments.
Kapton® heaters convince with:
Extremely high temperature resistance: Kapton® heaters operate over a wide temperature range of -200°C to +260°C. This property enables use in extreme environments – from cryogenic applications (space) to high-temperature processes. The precise temperature stability of ±0.1°C minimizes deviations and thus ensures even heat distribution.
Ultra-thin and lightweight design: With a minimum thickness of 0.127 mm and a flexible structure, the heaters are ideal for applications where space and weight are critical. Particularly in aerospace, the low profile and light weight can achieve significant savings without compromising performance.
Vacuum and cleanroom compatibility: The material properties of Kapton® enable reliable operation in vacuum environments – a must for space systems. At the same time, these heaters meet the high standards of clean rooms, which makes them the optimal solution in semiconductor manufacturing, where any contamination has to be avoided.
High power density and fast response: With a maximum power density of up to 18.6 W/cm², Kapton® heaters offer rapid heat transfer and highly dynamic temperature controllability. This is particularly advantageous in precise and time-critical processes, where rapid temperature adjustments are required to ensure optimal process conditions.
Chemical and mechanical robustness: Kapton® is known for its resistance to UV radiation, chemicals and oil. These properties ensure long-lasting, trouble-free operation even in industrial environments, where other materials would wear out quickly.
Easy integration and tailor-made solutions: Thanks to the flexible design, Kapton® heaters can be precisely integrated into a wide variety of systems. Whether multi-zone or multi-layer heating circuits, additional sensors, controllers, or other components (heater assemblies) – the adaptability of these products facilitates integration into existing systems and significantly reduces installation times.
Already completed projects demonstrate the versatility and efficiency of Kapton® heaters.
In molecular diagnostics, our heaters ensure stable temperature cycles. This enables accurate and repeatable results in PCR and DNA analyzers. DESIGN FEATURES: heater, factory laminated to machined plates or finished with PSA. Proprietary cutting technology enables tight hole tolerances and near perfect fit for precise temperature control.
Our heaters in miniature valves and dosing pumps enable the sterilization and precise heating of liquids and gases - e.g. in infusion systems. They ensure contamination-free processes and reliable dosing in medical and diagnostic devices. DESIGN FEATURES: heater heater, factory laminated or vulcanized onto machined containers. Equipped with sensors, thermal fuse and pre-assembled cabling with plug connection for precise temperature control.
Our heaters ensure optimum air temperature and humidity in ventilation and respiratory therapy devices. They prevent damage to the mucous membranes and support gas exchange - for greater comfort and safety. DESIGN FEATURES: Flexible heater heaters with integrated temperature sensors, selective coating, foil backing and PSA application - developed for precise heat distribution and high reliability in continuous operation.
During final sterilization, our heaters ensure that medical devices remain reliably free of microorganisms. In this way, they support infection prevention and patient safety. DESIGN FEATURES: heater heater, factory laminated onto a machined block. Sensor tracks integrated with the heater layer and two surface-mounted thermistors for maximum temperature accuracy and precise process control.
Our heaters keep blood, infusion and irrigation fluids at a constant body temperature during transportation and application. This protects sensitive substances, increases patient comfort and ensures stable process conditions. DESIGN FEATURES: Kapton®/polyimide heater wrapped around flexible or rigid plastic or stainless steel tubing. Proprietary graduated power density wrapping process with integrated sensors ensures uniform heating along the entire fluid path at 38 °C (± 2 °C).
When selecting Kapton® heaters we recommend that you carefully consider the following factors:
Process and temperature requirements: Determine the temperature range and desired temperature stability required for your application. Our Kapton® heaters operate at temperatures down to -200°C and generate heat up to +260°C, ensuring the most precise temperature stability with a tolerance of only ±0.1°C. Compare whether these parameters match the thermal requirements of your processes.
If you require higher temperatures, we recommend our flexible all-polyimide heaters, which have similar properties, but can reach temperatures of +300°C after vulcanization to the desired surface. If even higher temperatures are required, our MICA heaters are available, which can reach temperatures of up to 600°C when clamped to your heat sink.
Power density and electrical requirements: Specify the operating voltage and the required heat per unit area. With a maximum power density of 18.6 W/cm² and a maximum operating voltage of up to 480 V, our Kapton® heaters offer versatile options. Check whether these values harmonize with your system's performance requirements.
If the operating voltage in your application is higher, we recommend you take a look at our silicone heaters, which can operate with a maximum voltage of 750 V, or our polyester heaters, which can even operate with a voltage of up to 1000 V. For higher power densities, let us suggest our MICA heaters with up to 23.35 W/cm².
Dimensions and geometric adjustments: Determine the required dimensions and shape of the heating surface to be optimally integrated into your system. Thanks to the ultra-thin design (minimum thickness 0.127 mm | over lead area 1.24 mm) and maximum flexibility (bending radius 0.8 mm), our Kapton® heaters adapt precisely to the tightest installation space requirements and complex geometries. The maximum surface dimensions for our Kapton® heaters are 558.8 mm x 762 mm or 177.8 mm x 1778 mm. If you need larger dimensions for your applications, explore our silicone, butyl, or polyester heaters.
Environmental conditions: Specify whether special conditions such as cleanroom suitability, vacuum compatibility, or high resistance to oil, chemicals, and radiation are required. Our Kapton® heaters are suitable for both cleanroom and vacuum applications and offer robust performance even under demanding environmental conditions such as cryogenic temperatures down to -200°C, chemicals, oil, or strong UV radiation. If you need a heating solution that is waterproof or even submersible, we recommend our butyl heaters.
Additional functional requirements: If your application requires multi-zone or multi-layer heating circuits, consider these aspects in your planning. Our Kapton® heaters support graduated heating power densities and multi-layer construction, allowing even complex thermal profiles to be realized. Sensors, controllers, connectors, and other components can also be integrated according to your requirements. Further details can be found in our Heater Assemblies section.
These criteria serve as a practical guide to help you select the right product for your application. Take advantage of our expertise to identify the optimum solution for your specific requirements.
Do you have any questions about Kapton® heaters or do you need support with your project? We would be happy to provide you with a quote for a customized heaters solution. Contact us! Our team of experts is available by email , inquiry form, or phone to discuss your requirements and find the ideal solution for your application. Request your consultation here!
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