Thermal stability for mission-critical power and electronic systems—even under extreme operating conditions.
Brief overview
- Industry: Aerospace
- Applications: Satellites, spacecraft, UAVs, and aviation systems
- Applications: Battery systems, electronic enclosures, wing de-icing, telecommunications systems
- Key benefits:stable battery temperature, protection against capacity loss, high reliability, flexible integration
Field of application
A satellite battery system required custom-designed heaters precise temperature control. The goal was to prevent battery capacity loss in the cold vacuum of space and to ensure a stable power supply throughout the mission.
Other typical applications:
- Satellite and Spacecraft Batteries
- UAV and drone systems
- Wing De-icing in Aviation Systems
- Telecommunications and Electronic Systems
The challenge
Battery and electronic systems in satellites are subjected to severe thermal cycling and extremely low ambient temperatures. In the vacuum of space, convective heat transfer is also absent, which means that controlled heat management must rely exclusively on radiation and thermal conduction.
Technical challenges:
- Preventing battery capacity loss
- Variations in power density within complex assemblies
- Integration into molded surfaces
- Minimizing weight and energy consumption
- Long-term reliability for mission-critical applications and continuous operation
Our solution
For this project, molded Kaptonheaters with etched heating conductor structures were developed. The heaters precisely adapted to the battery segments and enable homogeneous heat distribution with high temperature precision.
Technical specifications:
- Even heat distribution
- Multi-zone heating with variable power densities
- Built-in temperature sensors
- Rugged enclosure for applications where vibration and temperature are critical factors
Compliance & Quality
Aerospace applications place the highest demands on temperature stability, long-term reliability, and mechanical durability. We develop and manufacture custom flexible heaters demanding aerospace and high-reliability applications.
Thanks to precisely engineered heating element designs, controlled power densities, and comprehensive quality assurance processes, our heating solutions ensure reliable temperature control even under extreme environmental conditions.
ISO 9001
AS9100
CE/UL/CSA compliant
NASA-compliant
RoHS & REACH
What are your requirements?
We are your competent partner in the B2B sector for all aspects of thermal solutions.
You will only find high-quality products with us.
We look forward to your inquiry.
