Customized heater assemblies

We accompany you every step of the way. In order to implement your requirements in the best possible way, we accompany you transparently and reliably every step of the way:

1. Consulting and requirements analysis

In the first step, our team of experts analyzes your technical requirements and specifications in depth. We take thermal, electrical, mechanical and environmental factors into account and develop the optimum assembly for your application.

2. Customized offer

Based on any existing assemblies or the analysis and specifications for a new assembly, we will provide you with a detailed quotation including all costs for development, prototyping and/or series production as required, as well as binding delivery times.

3. Development and system integration

Our engineers develop a customized assembly that optimally integrates your heating solution. This includes suitable connections, cable harnesses, sensors, controllers, switches, fuses and heat sinks made from a wide range of materials such as metals, plastics and alloys, even with special coatings applied in-house, for seamless integration into your system.

4. Prototyping and tests

After approval, we produce prototypes to validate your heater assembly. These samples enable intensive testing and optimization. Your feedback flows directly into iterative optimization cycles so that the final assembly meets your precise requirements. We are also happy to validate existing assemblies, develop them further or test them and take over the subsequent series production.

5. Series production and quality assurance 

As soon as your heater assembly meets all requirements, we start series production. Each assembly undergoes precise quality controls and specialized tests according to standards such as IPC 620, NASA S-311-P079, MIL STD 202 to ensure maximum reliability. Measurement reports and test certificates can be issued for each individual assembly on request and the traceability of the entire supply chain, in accordance with FDA standards, can also be carried out effortlessly.

Heater assemblies offer a wide range of applications, especially in industries that require maximum precision and reliability:

Medical technology

Heater assemblies are used in medical devices where they contribute to temperature control and stabilization. Applications range from diagnostic to therapeutic devices.

Semiconductor industry

In semiconductor production, our assemblies ensure precise temperature control in processes such as burn-in tests or wafer processing. Our solutions ensure process stability and high precision at critical temperatures.

Aerospace

Our heater assemblies provide precise heat distribution in extreme conditions, prevent ice formation and ensure the functionality of electronic systems.

Industrial manufacturing

Our assemblies are used for temperature control in production lines, improve process stability and increase efficiency.

Plug-and-play solutions

Our heater assemblies are ready for immediate use and significantly reduce your assembly time and cost. This also leads to the elimination of your rejects, as you only receive perfectly functioning and inspected assemblies, which in turn leads to massive cost reductions.

Standardized supply chain

We take over the entire supply chain organization and thus significantly reduce your supplier coordination effort. On request, traceability is even possible in accordance with FDA standards.

Comprehensive quality control

Through extensive testing (such as IPC 620, MIL STD 202 or NASA standards), we ensure that every assembly meets the highest quality standards.

Thermal simulation and optimization

We use thermal simulations and climate chamber tests to optimize your assemblies as early as the development phase in order to guarantee maximum efficiency and reliability.

Security of availability

Jointly predefined safety stocks guarantee the availability of your assembly at all times and at the same time efficiently reduce the capital tied up.

To enable our experts to provide you with the best possible advice and support right from the start, it will help us greatly if we receive information on the following points in advance:

Task

• Please describe the application briefly.
• What thermal challenges need to be solved?
• Are there specific questions or objectives?

Definition of the environment

What are the ambient conditions in which the heater assemblies are used?

• Ambient temperatures (min./max.)
• Forced or natural convection
• Ambient humidity and pressure conditions (e.g. vacuum)
• Material of the surroundings or enclosure
• Heat transfer coefficients for all surfaces
• All components around the heating element (e.g. heat sink, housing)

Requirements for the heater assembly

What are the thermal requirements for the heater?

• Operating temperature (min./max.)
• Temperature increase rates
• Maximum available power
• Supply voltage
• Thermal uniformity
• Required sensors, control systems, switches, fuses, heat sinks, coatings and additional components
• Mounting type
• Required test procedures for quality control
• Standards to be met

Additional details

• Desired quantities
• Contact for technical queries
• If available: Performance data of similar constructions

A detailed provision of this information enables a well-founded initial analysis and optimizes the development process. If you have any questions on one or more points, please do not hesitate to contact us! We are available for you - by phone, by e-mail, or via our contact form.

We attach great importance to personal support and comprehensive advice. We support you from the initial idea through to (series) production and work closely with your team. Our experts will provide you with a customized heater assembly that is perfectly tailored to your specific requirements. Our job is to develop an optimum solution for you so that you can concentrate fully on your project management. With reliable service and transparent documentation, we are your partner for customized heater assemblies.