Silicone heaters not only have excellent flexibility, but also impressive thermal stability.
SPECIFICATIONS:
STANDARDS:
CE, RoHS, REACH, UL RECOGNIZED, CSA, AS9100D, ISO 13485, ISO 9001
The versatility of silicone heaters opens up numerous application possibilities for engineers and developers in various industrial sectors:
Medical technology: In the medical technology precise temperature control is often a prerequisite for the functionality and safety of medical devices. heaters heaters are used here to stabilize critical components such as sensors, diagnostic devices or eventhermally sensitive samples. Their ability to dissipate heat quickly and evenly supports the reliable functioning of devices that have to operate under strict regulatory requirements. The hygienic properties of the material and the possibility of using it in specially cleaned environments round off the performance spectrum.
Electronics and sensors: Thermal stability plays a key role in electronic applications. Silicone heaters can help absorb temperature fluctuations and thus extend the service life of sensitive components. The ability to implement multiple heating zones allows for the creation of customized temperature profiles that meet the specific requirements of circuit boards, sensors, or other electronic modules. This not only contributes to system reliability but also improves overall energy efficiency.
Process and manufacturing industries: In the process industry, constant temperature control is a crucial factor for the quality and efficiency of production processes. Silicone heaters are used, for example, to prevent condensation in pipes and containers. They help maintain optimal temperature conditions in critical processes such as melting, mixing, or drying materials. Their adaptability allows them to be precisely adapted to the geometry of the system, ensuring even heat distribution and minimized energy losses.
Automotive sector: Heaters are used, among other things, to prevent ice formation on headlights, mirrors or other safety-relevant components. Or they are used in the area of battery temperature control in electric vehicles. Even heat distribution helps to optimize the performance and service life of the batteries and to ensure stable operation of the electrical systems. The flexibility of the heaters enables them to be precisely integrated even in tight or complex assemblies.
Silicone heaters offer a variety of advantages that make them an optimal solution for demanding industrial applications:
Precise heat distribution: A tight temperature tolerance of ±0.5°C, at temperatures up to +235°C, ensures that critical processes are stable and reproducible. This is particularly important in applications where minimal temperature deviations can lead to significant quality or safety risks.
Excellent material flexibility: The flexible silicone rubber allows easy integration into a wide variety of systems – from flat, large-area applications to complex, curved surfaces. The flexibility provided by the minimum bend radius of 3.175 mm allows the heaters to precisely adapt to specific geometries, thereby achieving optimal heat distribution. In addition, the heaters can be used in dynamic applications or can be reinstalled repeatedly, which contributes to long-term cost efficiency.
Robustness and durability: Silicone heaters offer high chemical resistance and are able to withstand dynamic loads, vibrations, and frequent thermal cycling. This robustness ensures a long service life and minimizes maintenance requirements, which is particularly advantageous in industrial environments.
Adaptability: The possibility of realizing different heating zones and a multi-layer structure makes the silicone heaters Particularly adaptable. Engineers can develop customized solutions that are precisely tailored to the specific requirements of their application.
Compliance with international standards: The silicone heaters meet a wide range of international certifications and standards, confirming their safety and reliability in a wide variety of applications. This is a significant advantage when it comes to meeting the stringent requirements of modern industrial applications.
Projects that have already been realized demonstrate the versatility and efficiency of heaters.
Our heaters in miniature valves and dosing pumps enable the sterile, precise heating of liquids and gases - e.g. in infusion systems. They ensure contamination-free processes and reliable dosing in medical and diagnostic devices. DESIGN FEATURES: Silicone heater, factory laminated or vulcanized on machined containers. Equipped with sensors, thermal fuse and pre-assembled cabling for precise temperature control.
In reconstructive maxillofacial surgery, our heaters keep sterile water at a constant temperature in order to safely store implants, meshes and bone grafts. This ensures material stability and maximum safety during the operation. DESIGN FEATURES: heater heater, factory vulcanized to the bottom of a water tray - bubble and wrinkle-free thanks to a proprietary manufacturing process. Equipped with three thermistors for particularly precise temperature control and high thermal stability.
Precise temperature control counts in the laboratory. Our heaters ensure uniform heating of liquid samples in beakers, measuring cylinders or bottles - wherever temperatures below the boiling point are required, ideal for environments where open flames are not permitted. DESIGN FEATURES: Silicone heater, factory-moulded, laminated or vulcanized on glass. With different support variants, integrated sensors, wiring harness and connection cables.
When choosing silicone heaters we recommend that you consider some general criteria to ensure that the solution is optimally tailored to your application:
Process and temperature requirements: First, determine the temperature range and temperature stability required for your application. Our silicone heaters operate at temperatures down to -40°C and generate heat up to +235°C, ensuring precise temperature stability with a tolerance of ±0.5°C. Compare whether these parameters match the thermal requirements of your processes. If you require higher temperatures, we recommend flexible Kapton® or all-polyimide heaters, which can generate temperatures from +260°C to +300°C. If even higher temperatures are required, our MICA heaters are available; when clamped to your heat sink, they can reach temperatures of up to 600°C.
Power density and electrical requirements: Specify the operating voltage and the required heat demand per unit area. With a maximum power density of 4.65 W/cm² and a maximum operating voltage of up to 750 V, our silicone heaters offer versatile options. Check whether these values match the performance requirements of your system. If the operating voltage in your application is higher, we recommend taking a look at our polyester heaters, which can operate at voltages up to 1000V. For higher power densities, we recommend our Kapton® or all-polyimide heaters with 18.6W/cm² or our MICA heaters with up to 23.35W/cm².
Dimensions and geometric adjustments: Determine the required dimensions and shape of the heating surface to be optimally integrated into your system. Thanks to their thin construction (minimum thickness 0.5 mm, over lead area 1.12 mm) and high flexibility (bending radius 3.175 mm), our silicone heaters adapt precisely to tight installation space requirements and complex geometries. The maximum surface dimensions for our silicone heaters are 889 mm x unlimited; that is for the length of silicone heaters in theory there are no limits.
Environmental conditions: Specify whether special conditions such as water resistance or resistance to oil, chemicals, and radiation are required. Our silicone heaters are both chemically resistant and ideal for dynamic applications, as well as being repeatedly re-installable. If you need your heating element to be waterproof or even submersible, take a closer look at our butyl heaters. If you need a heating solution that is vacuum- or clean-room-compatible, or resistant to UV radiation and oil, we recommend our Kapton® or all-polyimide heaters.
Additional functional requirements: If your application requires multi-zone or multi-layer heating circuits, consider these aspects in your planning. Our silicone heaters support both graduated heating power densities and a multi-layer structure, allowing for the realization of even complex thermal profiles. Sensors, controllers, connectors, and other components can also be integrated according to your requirements. Further details can be found in the Heater Assemblies section.
These general selection criteria will help you to identify the right type of heating solution for your specific requirements. A detailed consultation will help you make the best decision and develop a customized solution.
Do you need further information or individual advice on selecting the ideal silicone heater for your application? We would be happy to provide you with a quote for a customized heaters solution.
Our team of experts is at your disposal at any time - be it by e-mailvia our inquiry form or by phone. Let us analyze your requirements together and develop a tailor-made solution that optimally supports your industrial processes. Do not hesitate to contact us - we look forward to assisting you with your project and supporting you with our many years of experience and technical expertise.
We are your competent partner in the B2B sector for all aspects of thermal solutions.
You will only find high-quality products with us.
We look forward to your inquiry.
